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GRP laminate design and engineering

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Author: StuartPease

Aviation Components

The photos show various components for the aviation industry. These components are mainly utilised for exhibitions and pilot training purposes.

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Bandstand

A GRP Bandstand – supplied and fitted in Godalming, Surrey. All are made from class 0 fire retardant materials.

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Bar Feature

This project was for a GRP ‘bar feature’. A quarter-pattern was made, along with the GRP mould and 4 off quarter-section products. The gel coat colour was a gold-fleck metallic, backed by class 0 fire retardant resin.

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BFI Southbank

GRP translucent class 0 fire retardant panels supplied and fitted at the BFI (British Film Institute) Southbank, London.

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Boats

We manufacture a vast range of model boats – different models, shapes, sizes, colours (some are finished colour, others are sprayed), along with other accessories such as deck housings, rowboats, etc!

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Bus and Coach components

The photos show the various stages involved in the development of the front end of a bus/coach i.e. the timber pattern, GRP production mould, finished products ready for delivery, and the finished, sprayed product on the vehicle.

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Chemical Storage Tank

The inside face of the chemical storage tank is fabricated from a polypropylene celmar plastic lining, this is then backed by layers of GRP, and reinforced with steel box section to provide additional strength. The tank is approx. 18′-0″ long x 6′-6″ wide x 7′-0″ deep.

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Chemical Tank Repairs

We have carried out work on GRP storage vessels/chemical tanks and other components nationwide. Some of this work may involve repairing a leaking tank, connection, or fitting new connections/manways. Chemical resins such as Atlac, Derakane or Dion will be utilised to suit the duty of the work.

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Circular Trolley

The photos show the various stages required to manufacture a GRP trolley for use within the carpet manufacturing industry. A timber pattern is manufactured, then the GRP mould, and finally the product. The product is then finished with timber supports and castors for manoeuvrability.

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Conveyor Covers

Timber patterns and GRP moulds were manufactured in-house. The products were made from a class 0 fire retardant material. The covers were used in the marine industry.

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Electric Columns

A project recently completed at the newly built ‘General Electric, Safford’ factory. The requirement was for class 0 fire retardant translucent GRP columns to encase the steel support columns. The columns were designed to replicate the ‘insulator panels’ on a pylon. The GRP columns were then backlit with LED lighting to create the desired effect.

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GRP components for climbing walls

We are currently manufacturing GRP components for climbing walls, these include both convex and concave shapes of varying sizes. They are made in a base colour and coloured and textured (if required) to suit the customers’ requirements!

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GRP components for the Rail Industry

We have manufactured various components of different shapes, sizes and complexities for the rail industry for many years. The product range includes components such as shrouds, valances, litter bins, speaker covers, guards, sink units etc. The products are manufactured from a variety of fire retardant and low smoke emission materials to meet specific fire retardant […]

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GRP light fittings

We were commissioned to manufacture 3 off large light fittings for a bar in Sunderland. To minimise the tooling cost a quarter-section of a timber pattern was manufactured, we then manufactured 4 off GRP production moulds from this pattern, joined the GRP moulds together and then manufactured the one-piece products. The products were then worked-on […]

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GRP Planters

We manufacture a wide range of GRP planters of varying shapes and sizes. The blue and green ones shown in the photos are approx. 1m cubed, these are self-supporting and were sited on the roof of an office block in London. The black products are ‘planter liners’ – these fit inside a timber planter and […]

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Happy Retirement Judy

The day has finally arrived when we wish our dear friend and colleague Judy a fond farewell. After over 18 years of dedicated service and hard work, the time has come to move onto pastures new ……….. this includes spending more time with her children and grandchildren, and I believe that over the next few […]

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Health And Beauty Industry

The photos show how an inquiry progressed from a sketch on a sheet of timber to having a timber pattern and GRP mould manufactured (all made in-house), and a batch of products ready for delivery!

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Horse Simulator

The images show the timber pattern, GRP production moulds (two halves), and the finished product.

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Impeller

The client supplied us with an ‘Impeller’ – weighing approx 500kg. We were asked to reproduce it in GRP to reduce the weight/make it easier to handle for trade shows and exhibitions.

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Large GRP sectional enclosure

This enclosure is approx. 3.1m long x 2.2m wide x 2.6m high. It has double lockable doors, sloping roof, air vents, and an internal flange for fixing purposes. It was made in sections because not only was it quite large, but access to the site was limited and, hence, problematic. Please be advised that we […]

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Large Ventilation Units

Over the years we have manufactured a variety of ventilation units of various shapes and sizes from small terminals of around 500mm square to large steel/GRP-clad terminals such as the ones shown in the photos.

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Leisure Rides

Over the years, we have manufactured a wide variety of leisure rides for the theme park industry.

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Machine Guard

These photos show the various stages of manufacture involved in creating a GRP machine guard product. The first item to be made is the ‘male’ timber pattern (this is generally the same size/shape as the finished product), from which the ‘female’ GRP mould is made, and finally, the ‘male’ product is manufactured, fettled and fitted- […]

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On-Site Leisure Centre Repairs

We have undertaken on-site repairs/refurbishment on various areas (slides, rocks, plunge pool etc) at a number of leisure centres – some of them have not been the easiest of jobs for our engineers! Chemical resistant materials (gels and resins) were utilised to withstand the heated chlorine.

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Planters

GRP planters supplied to office blocks in London, approx 1.5 metres cubed, class 0 fire retardant material, designed to contain approx 3,500kg in weight.

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Pressure Pipe

Various sized GRP chemical resistant pressure pipes, designed to specific pressure ratings. The largest one on the photos is approx 2m in diameter x 5m long, with a flange thickness of approx 140mm.

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Roof Covers And Enclosure

The photos show a number of GRP roof covers (4 covers/set) and a large enclosure (4m long x 2.5m wide x 2.5m high) supplied to a recycling plant.

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Santas Sleigh

The brief was to create a ‘Santa’s Sleigh’ ride. The customer provided us with a model, a chassis and a drawing. The following photos show how the ride was created – we’ll let the photos tell the story!

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Shop Fitting Panels

A variety of GRP fire retardant translucent panels were supplied for a shop fit-out; panels include desks, shelves, wall panels, storage boxes, drawers etc. Some of the timber patterns, GRP production moulds and finished products are shown.

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Sports Car Bodies

Over the years we have made a wide variety of sports car bodies/kit-cars, some of which are shown below.

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Stormforce 10 refurbishments

A number of log-boats from the ‘Stormforce 10’ ride at Drayton Manor needed refurbishment, as due to their age the bottom of the boats were beginning to lose their non-slip surface, and hence were struggling to travel-up the conveyor. New patterns and GRP moulds were manufactured, the existing bottoms were removed and replaced with new, […]

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Swim Adventure Island

This project required the GRP lining of ‘pool rocks’ in a large leisure complex to provide a waterproof seal and an ‘aesthetically pleasing’ finish.

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Swimming Pool

An old and damaged GRP lined swimming pool was repaired, suitably prepared/’keyed’, and a new GRP lining was applied. The GRP raw materials consisted of a chemical-resistant gel coat and an Isophthalic resin due to the ‘heated chlorine’ contents of the pool, which require specialist materials to ensure correct containment.

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Swimming pool lining

An old/damaged GRP lined swimming pool was repaired; suitably prepared and a new GRP lining was applied, to the delight of the client – ready for summer!

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Vintage Car Bed

Double-skin GRP panelling comprising of a front, rear, a pair of side panels and a pair of bumpers!

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Water Treatment

The photos show a range of panels that are manufactured for the water treatment industry. There are various panels i.e. front, back, upper, lower along with various troughs. All components are made utilising WRAS (Water Regulations Advisory Scheme) approved materials.

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For more information and free professional advice, you can call stuart:pease on:

Tel: 01709 527761 or email glenn@stuartpease.co.uk

Address: Unit 1, Taylors Close, Parkgate, Rotherham, South Yorkshire. S62 6NW UK Google Maps Link

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Stuart Pease Ltd

Unit 1, Taylors Close, Parkgate, Rotherham, South Yorkshire S62 6NW.

Phone: 01709 527761 URL of Map